Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details Leave a comment


Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

Starting
with
the
plant’s
built-up
area,
it
spans
to
over
123,000
sq.
ft.
The
entire
plant
is
divided
into
various
sections
such
as
raw
material
storage,
testing
of
raw
materials,
pre-assembly
area,
temperature-controlled
cell
storage
for
the
battery,
the
37-bay
assembly
line
and
battery
manufacturing
area;
among
others.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

The
maximum
manufacturing
capacity
of
electric
scooters
and
battery
packs
are
1.1
lakh
units
and
1.2
lakh
units,
respectively.
Starting
with
the
production
capacity,
at
the
time
of
our
visit,
it
was
running
a
single
shift
with
90
scooters
being
rolled
out
per
day.
Each
scooter
rolled
out
of
the
production
line
in
4
minutes.
However,
each
scooter
spends
around
280
minutes
in
production
line
starting
from
raw
materials.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

Staring
with
manufacturing,
the
facility
has
a
storage
area
for
the
raw
materials
coming
in
from
various
vendors
and
suppliers
across
various
parts
of
the
country.
Ather
stated
that
over
90
per
cent
of
the
product
is
localized
with
cells
for
the
battery
being
imported
from
Korea.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

These
raw
materials
are
then
tested
sample-wise
for
defects.
The
sample
batch
undergoes
rigorous
testing
ahead
of
its
journey
on
the
actual
production
line.
Once
the
raw
materials
are
sorted
out,
it
enters
the
pre-assembly
area
where
the
electric
motor,
battery
pack,
front
suspension
and
tyres
are
bolted
to
the
frame.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

The
half-assembled
body
then
moves
to
the
37-bay
assembly
line,
which
is
being
run
using
70
people.
Bays
34
to
37
are
reserved
for
quality
testing
after
the
scooter
is
fully
assembled
and
exits
from
33.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

The
defective
scooter
that
does
not
pass
the
quality
test
will
move
to
the
correction
shop,
where
all
the
errors
will
be
rectified.
However,
to
minimize
the
error,
the
manufacturing
unit
also
employs
an
ongoing
quality
check
at
the
assembly
line.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

Once
the
scooter
passes
the
first
phase
of
testing,
it
enters
into
the
phase-2
of
testing,
which
is
a
dyno
run.
After
the
passing
the
dyno
run,
the
scooter
enters
the
third
phase
of
testing,
which
is
the
(PDI)
pre-delivery
inspection.
After
successful
PDI,
the
test
rider
at
the
facility
will
complete
the
testing
of
the
scooter
by
taking
on-road
for
real-world
test
scenarios.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

Alongside
the
scooter
assembly
line
is
also
the
battery
pack
manufacturing
line.
The
process
uses
hi-end
robots
to
maintain
accuracy
for
the
production
of
battery
packs.
The
manufacturing
plant
has
two
manufacturing
lines
for
the
production
of
battery
packs.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

There
is
zero
effluent
generated
from
the
Ather
Energy
factory.
Authorized
recyclers
handle
all
e-wastes,
and
there
is
zero
water
discharge
because
of
inhouse
STP
&
treated
water
circulation
to
flush
&
plantation.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

The
company
tests
the
battery
by
charging
and
discharging
the
unit.
The
electric
units
are
sent
back
to
the
power
grid
while
the
batteries
are
getting
discharged.
The
facility
also
features
connected
technology
and
uses
software
JIRA
for
troubleshooting
production
lines.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

Tarun
Mehta,
CEO
&
Co-founder
Ather
Energy,

“It’s
been
a
great
journey
for
us
so
far
and
the
opening
of
this
facility
is
truly
a
milestone
for
Ather.
The
consumer
demand
has
increased
by
multiple
folds
and
with
us
expanding
to
new
markets,
this
state-of-the-art
facility
will
cater
to
demand
across
the
country.”

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

He
further
added,

“We
are
proud
of
the
fact
that
we
designed
and
built
a
product
from
scratch
which
is
in
line
with
the
government’s
Make
in
India
vision.
We
are
thankful
to
the
Tamil]
Nadu
government
and
their
EV
policies
which
have
allowed
us
to
have
most
of
our
supplier
base
in
the
State
making
us
self
reliant.”

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details

The
company
has
also
confirmed
deliveries
and
presence
across
27
cities
in
15
states.
(Bangalore,
Chennai,
Mumbai,
Pune,
Delhi,
Hyderabad,
Kochi,
Coimbatore,
Kolkata,
Calicut,
Ahmedabad,
Mysore,
Hubli,
Jaipur,
Indore,
Panaji,
Bhubaneshwar,
Nasik,
Surat,
Chandigarh,
Vijayawada,
Visakhapatnam,
Guwahati,
Nagpur,
Noida,
Lucknow,
and
Siliguri).
Ather
Energy
is
likely
to
expand
to
40
cities
by
the
end
of
2021.

Ather Electric Scooter Manufacturing Plant Hosur: Images, Production Capacity, Manpower, Assembly Line & Other Details


Thoughts
About
The
Ather
Electric
Scooter
Manufacturing
Plant
In
Hosur

The
scooter
manufacturing
plant
is
well-organized
and
uses
efficient
methods
to
produce
maximum
capacity.
The
scooters
are
extensively
tested
before
they
are
loaded
on
to
the
trucks.
The
assembly
line
is
capable
of
handling
the
production
of
various
models
at
the
same
time,
with
strategies
in
place.





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